U.S. Launches Large-Scale HDD Rare Earth Material Recovery Program

A coalition led by Western Digital has launched a groundbreaking U.S. initiative to recover rare earth elements and critical metals from obsolete hard disk drives, benefiting data centers and green industries.

Hard disk drives (HDDs) are foundational to cloud data center operations and depend on an array of rare earth elements for their peak performance. Elements such as Neodymium, Praseodymium, and Dysprosium are integral to the magnetic components that enable precise data storage and retrieval. However, conventional recycling practices often fail to reclaim these rare earth materials, resulting in increased waste and missed opportunities to reuse critical resources.

In response, Western Digital, joined by Microsoft, Critical Materials Recycling (CMR), and PedalPoint Recycling, has spearheaded an ambitious multi-party pilot program in the United States. The team recycled approximately 50,000 pounds of shredded end-of-life HDDs and associated materials, employing an advanced sorting system and an environmentally friendly, non-acidic recovery process. This innovative approach not only extracts and recycles rare earth elements crucial for the technology sector but also retrieves high-value metals like gold, copper, aluminium, and steel, channeling them back into U.S. manufacturing supply chains.

The initiative supports sustainable sourcing for industries dependent on these materials, such as electric vehicles, wind energy, and advanced electronics. Currently, over 85% of rare earth element production takes place outside the United States, while domestic recycling rates remain under 10%. The success of this at-scale recovery model demonstrates the potential to decrease reliance on virgin material mining and mitigate environmental harm, offering a scalable solution to meet both industrial demand and ecological responsibility.

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